
Shopify Returns Management: Reduce Costs & Keep Customers Happy
Returns can make or break your Shopify store. Learn how to set up a returns process that saves money and builds customer loyalty.

The Returns Reality Check
Returns are expensive. The average e-commerce return costs:
- Return shipping: $8-15
- Processing/restocking: $5-10
- Lost sale value: 30-50% of item price
Returns aren't just a cost center—they're a customer retention tool.
Setting Up Shopify Returns
#### Basic Returns Configuration
Return Policy Template:
30-Day Easy ReturnsChanged your mind? No problem.
- Return within 30 days of delivery
- Items must be unused, in original packaging
- Free returns on exchanges (you pay for refunds)
How to Return:
Start your return at [yourstore.com/returns]
Print your prepaid label
Drop off at any USPS/UPS location
Refund processed within 5 business days Exceptions:
- Final sale items (marked as such)
- Personalized/custom items
- Intimate apparel
#### Self-Service Returns Portal
Reduce support tickets with self-service:
Shopify's Built-in Returns:
Better Option - Dedicated Returns App: Apps like Loop, Returnly, or use Atoship's returns feature:
- Branded returns portal
- Automated return label generation
- Exchange incentives
- Analytics and insights
Return Label Strategies
Option 1: Pre-Paid Return Labels in Box Pros: Easiest for customer Cons: Most expensive (even unused labels cost money)
Option 2: On-Demand Return Labels Customer requests → You email label Pros: Only pay for actual returns Cons: Slower for customer
Option 3: Pay-On-Use Labels (Recommended) Generate label, only charged when scanned. With Atoship:
- Create QR code or label
- Customer prints at home or USPS
- Only pay if used
Reducing Return Rates
The best return strategy is having fewer returns.
Common Return Reasons & Fixes:
| Reason | % of Returns | Solution |
|---|---|---|
| Wrong size | 30% | Size guides, fit quizzes |
| Not as expected | 25% | Better photos, videos |
| Damaged in shipping | 15% | Better packaging |
| Changed mind | 20% | Can't prevent |
| Wrong item sent | 10% | Improve pick/pack QC |
The Exchange Incentive
Turn returns into exchanges instead of refunds:
Offer:
- "Exchange for free shipping, refund costs $7.99"
- "Bonus $5 store credit for exchanges"
- 40% of returns convert to exchanges
- Average exchange value 15% higher than original
- Customer retention improved
Calculating Your True Return Costs
Full Cost Formula:
Return Cost = Shipping + Processing + Lost Margin + Customer ServiceExample (for $50 product):
- Return shipping: $8
- Processing labor: $5
- Restocking/inspection: $3
- Lost margin (if can't resell): $15
- Customer service time: $4
Total: $35 (70% of product value!)
Ways to Reduce:
| Cost Element | Reduction Strategy |
|---|---|
| Return shipping | Use Atoship discounted rates |
| Processing | Streamlined workflow |
| Restocking | Grade returns, resell appropriately |
| Customer service | Self-service portal |
Handling Different Return Types
Type 1: Full Resale Condition
- Restock immediately
- Full refund to customer
- Open item but functional
- Sell as "Open Box" at 20% discount
- Small flaw, still usable
- Sell as "Imperfect" at 40-50% discount
- Donate for tax deduction
- Recycle if possible
- Last resort: dispose
International Returns
International returns are tricky. Options:
Option 1: Refund Without Return For items under $30-50, it's often cheaper to refund and let customer keep item.
Option 2: Local Return Address Partner with a returns service that provides local addresses in key markets.
Option 3: Customer Pays Return Fair for international, but clearly communicate before purchase.
Returns Analytics to Track
Key Metrics:
- Goal: Under 10% (varies by category)
- Apparel average: 15-20%
- Electronics average: 8-10%
- Track to identify fixable issues
- Goal: 40%+ exchanges
- Goal: Under 5 business days
- Track shipping + processing costs
Automated Returns Workflow
With Atoship Returns:
Time saved: 10+ minutes per return
Returns Policy Best Practices
✅ Be generous but clear
- 30 days is standard, 60+ builds loyalty
- Clear exceptions (final sale, custom items)
- Link in footer
- Link in order confirmation
- Link in shipping notification
- Processing time
- Refund method (original payment)
- Who pays shipping
- Flag serial returners
- Limit return frequency if needed
Action Plan: Optimize Your Returns
Week 1:
- Review current return rate and costs
- Update return policy copy
- Ensure policy is visible everywhere
- Set up self-service returns portal
- Configure return label automation
- Create exchange incentive
- Analyze return reasons
- Address top 2-3 fixable issues
- Train team on new workflow
- Track metrics monthly
- A/B test exchange incentives
- Reduce costs with discounted shipping
Start Saving on Returns
Returns don't have to destroy your margins. With the right strategy and tools:
- Reduce return shipping costs by 30% with Atoship rates
- Convert 40% of returns to exchanges
- Cut processing time in half with automation
Ready to save on shipping?
Get started with Atoship for free and access discounted USPS, UPS, and FedEx rates. No monthly fees, no contracts.
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