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Warehouse Shipping Workflow: Optimize Your Operations

Design an efficient warehouse shipping workflow from pick to pack to ship for maximum throughput.

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Warehouse Shipping Workflow: Optimize Your Operations

Warehouse Shipping Workflow: Optimize Your Operations

An optimized shipping workflow maximizes throughput while maintaining accuracy. Here's how to design and improve your process.

Workflow Overview

Standard Flow

Order received
    ↓
Order printed/assigned
    ↓
Pick items
    ↓
Pack order
    ↓
Generate label
    ↓
Quality check
    ↓
Ship

Order Processing

Order Queue Management

PriorityCriteria
1Express/overnight
2Cutoff approaching
3Standard orders
4Future ship date

Batch vs. Real-Time

MethodBest For
Real-timeExpress orders, low volume
BatchHigh volume, efficiency
HybridMost operations

Pick Process

Pick Strategies

StrategyDescriptionBest For
Single orderOne order at a timeLow volume
Batch pickingMultiple orders, one passMedium volume
Zone pickingPickers own zonesLarge warehouse
Wave pickingTimed batchesHigh volume

Pick Efficiency

FactorOptimization
Travel timeOptimal pick path
Search timeClear locations
Pick accuracyScan verification

Pack Process

Pack Station Setup

ItemPurpose
Boxes/mailersVarious sizes accessible
Void fillCushioning materials
Tape gunEfficient sealing
ScaleWeight verification
PrinterLabels and packing slips

Pack Workflow

  • Verify pick complete
  • Select packaging
  • Add void fill
  • Include packing slip
  • Seal package
  • Weigh package
  • Generate label
  • Apply label
  • Label Generation

    Integration Points

    TriggerMethod
    End of pickAutomatic label
    Pack completionManual/scan trigger
    Batch processAll at once

    atoship Workflow

  • Scan order barcode
  • Auto-select best rate
  • Print label instantly
  • Tracking recorded
  • Quality Control

    Check Points

    StageVerification
    PickScan to verify
    PackCount items
    ShipLabel matches order

    Error Prevention

    ErrorPrevention
    Wrong itemScan verification
    Missing itemPack list check
    Wrong labelOrder number match

    Shipping Station

    Station Design

    ElementConsideration
    Printer locationArm's reach
    ScaleBuilt in or nearby
    StagingBy carrier
    SuppliesWell-stocked

    Label Application

    MethodSpeed
    Hand applySlow
    Label gunMedium
    Auto-applicatorFast

    Carrier Staging

    Organization

    MethodBenefit
    By carrierEasy handoff
    By servicePriority visible
    By zoneRouting efficiency

    Manifest Integration

    Create manifests before pickup:

    • USPS SCAN form
    • UPS end of day
    • FedEx close

    Metrics & KPIs

    Key Metrics

    MetricTarget
    Orders per hourBenchmark + improve
    Pick accuracy>99.5%
    Pack accuracy>99.9%
    On-time ship rate>99%

    Monitoring

    Track:

    • Throughput by hour/day
    • Errors and causes
    • Bottlenecks
    • Staff performance

    Continuous Improvement

    Regular Review

    FrequencyFocus
    DailyIssues, exceptions
    WeeklyMetrics review
    MonthlyProcess improvement
    QuarterlyMajor optimization

    Common Improvements

    • Layout optimization
    • Tool upgrades
    • Process streamlining
    • Technology investment

    atoship Workflow Benefits

    Optimize with atoship:

  • Fast label gen: Seconds per label
  • Scan integration: Workflow triggers
  • Rate shopping: Best rate automatic
  • Batch processing: High volume handling
  • Reporting: Performance insights
  • Conclusion

    An optimized warehouse shipping workflow maximizes throughput and accuracy. Design clear processes, set up efficient stations, and measure continuously. Use atoship to streamline label generation and carrier management within your workflow.

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