Warehouse Shipping Workflow: Optimize Your Operations
Design an efficient warehouse shipping workflow from pick to pack to ship for maximum throughput.
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Warehouse Shipping Workflow: Optimize Your Operations
An optimized shipping workflow maximizes throughput while maintaining accuracy. Here's how to design and improve your process.
Workflow Overview
Standard Flow
Order received
↓
Order printed/assigned
↓
Pick items
↓
Pack order
↓
Generate label
↓
Quality check
↓
Ship
Order Processing
Order Queue Management
Priority
Criteria
1
Express/overnight
2
Cutoff approaching
3
Standard orders
4
Future ship date
Batch vs. Real-Time
Method
Best For
Real-time
Express orders, low volume
Batch
High volume, efficiency
Hybrid
Most operations
Pick Process
Pick Strategies
Strategy
Description
Best For
Single order
One order at a time
Low volume
Batch picking
Multiple orders, one pass
Medium volume
Zone picking
Pickers own zones
Large warehouse
Wave picking
Timed batches
High volume
Pick Efficiency
Factor
Optimization
Travel time
Optimal pick path
Search time
Clear locations
Pick accuracy
Scan verification
Pack Process
Pack Station Setup
Item
Purpose
Boxes/mailers
Various sizes accessible
Void fill
Cushioning materials
Tape gun
Efficient sealing
Scale
Weight verification
Printer
Labels and packing slips
Pack Workflow
Verify pick complete
Select packaging
Add void fill
Include packing slip
Seal package
Weigh package
Generate label
Apply label
Label Generation
Integration Points
Trigger
Method
End of pick
Automatic label
Pack completion
Manual/scan trigger
Batch process
All at once
atoship Workflow
Scan order barcode
Auto-select best rate
Print label instantly
Tracking recorded
Quality Control
Check Points
Stage
Verification
Pick
Scan to verify
Pack
Count items
Ship
Label matches order
Error Prevention
Error
Prevention
Wrong item
Scan verification
Missing item
Pack list check
Wrong label
Order number match
Shipping Station
Station Design
Element
Consideration
Printer location
Arm's reach
Scale
Built in or nearby
Staging
By carrier
Supplies
Well-stocked
Label Application
Method
Speed
Hand apply
Slow
Label gun
Medium
Auto-applicator
Fast
Carrier Staging
Organization
Method
Benefit
By carrier
Easy handoff
By service
Priority visible
By zone
Routing efficiency
Manifest Integration
Create manifests before pickup:
USPS SCAN form
UPS end of day
FedEx close
Metrics & KPIs
Key Metrics
Metric
Target
Orders per hour
Benchmark + improve
Pick accuracy
>99.5%
Pack accuracy
>99.9%
On-time ship rate
>99%
Monitoring
Track:
Throughput by hour/day
Errors and causes
Bottlenecks
Staff performance
Continuous Improvement
Regular Review
Frequency
Focus
Daily
Issues, exceptions
Weekly
Metrics review
Monthly
Process improvement
Quarterly
Major optimization
Common Improvements
Layout optimization
Tool upgrades
Process streamlining
Technology investment
atoship Workflow Benefits
Optimize with atoship:
Fast label gen: Seconds per label
Scan integration: Workflow triggers
Rate shopping: Best rate automatic
Batch processing: High volume handling
Reporting: Performance insights
Conclusion
An optimized warehouse shipping workflow maximizes throughput and accuracy. Design clear processes, set up efficient stations, and measure continuously. Use atoship to streamline label generation and carrier management within your workflow.
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