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Cheapest Way to Ship Heavy Items Over 50 lbs

Shipping heavy packages is expensive. Compare carriers and learn strategies to ship 50+ lb items affordably.

January 9, 20263 min read44 views
Cheapest Way to Ship Heavy Items Over 50 lbs

The Heavy Package Challenge

Shipping heavy items (50+ lbs) is where costs explode. But with the right approach, you can save significantly.

Weight Limits by Carrier

CarrierMax WeightNotes
USPS70 lbsPriority Mail limit
UPS150 lbsStandard services
FedEx150 lbsStandard services
LTL FreightUnlimitedFor very heavy

Rate Comparison: 55 lb Package, Zone 5

Carrier/ServiceRetail RateAtoship RateSavings
USPS Priority$82.50$68.4017%
UPS Ground$48.90$29.5040%
FedEx Ground$51.20$32.8036%
UPS via Atoship-$29.50Best
Winner: UPS Ground via Atoship

Why UPS/FedEx Beat USPS for Heavy

USPS Pricing:

  • Designed for lighter packages
  • Gets very expensive past 20 lbs
  • Priority adds speed you may not need
UPS/FedEx Ground:
  • Built for heavier packages
  • More competitive at weight
  • Reliable 3-5 day delivery

Weight Breaks to Know

Weight RangeBest Option
1-10 lbsUSPS or UPS depending on zone
10-20 lbsOften a tie, compare
20-50 lbsUPS/FedEx Ground wins
50-70 lbsUPS/FedEx Ground clearly
70-150 lbsUPS/FedEx only

Packaging for Heavy Items

Box Requirements:

  • Double-wall corrugated (275+ lb test)
  • Reinforced corners
  • Bottom sealed with H-tape
  • No weak points
Weight Distribution:
  • Heavy items at bottom
  • Centered in box
  • No shifting possible

Additional Handling Fees

Heavy packages often trigger surcharges:

SurchargeTriggerUPS CostFedEx Cost
Additional Handling>50 lbs$18$20
Large Package>130" L+girth$95$87
Over Max>150 lbsNo serviceNo service
Tip: These are already in Atoship quotes—no surprises.

LTL Freight Option

When to Consider LTL:

  • Multiple heavy packages
  • Single package over 150 lbs
  • Commercial destination
LTL Basics:
  • Price per 100 lbs (CWT)
  • Freight class based on density
  • Usually needs loading dock

Reducing Heavy Package Costs

  • Right-size packaging - Don't add unnecessary weight
  • Use Atoship discounts - 30-50% off retail
  • Consider ground speed - Express for heavy is $$$$
  • Zone optimization - Ship from closer location
  • Commercial addresses - Often cheaper than residential
  • Heavy Package Comparison Tool

    Before shipping heavy items:

  • Open Atoship rate calculator
  • Enter actual weight
  • Enter box dimensions
  • Compare all carriers
  • Choose best value
  • Action Steps

  • Sign up for Atoship (free)
  • Get UPS discounts automatically
  • Compare before every heavy shipment
  • Save 30-50% on heavy items
  • Heavy shipping doesn't have to break the bank. Use Atoship for significant savings on every 50+ lb package.

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