
Shipping Oversized Items: Complete Pricing Guide
Learn how to ship large and heavy items affordably with the right carrier selection.

Shipping Oversized Items: What You Need to Know
Shipping large and heavy items involves more than simply placing them in a box and sending them off. These items often require special handling and come with additional costs. Understanding the nuances of shipping oversized items can help small business owners save money and ensure a smooth delivery process.
Carrier Size Limits
When it comes to shipping oversized items, each carrier has its own set of size and weight limitations to consider. Understanding these limits can help you avoid unexpected surcharges and delays.
- USPS: Generally allows packages up to 108 inches in length and a maximum combined length and girth of 130 inches. The weight cap is set at 70 pounds. USPS is often ideal for slightly larger items that are still relatively lightweight.
- UPS Ground: Permits a maximum length of 108 inches, but offers a more generous combined length and girth limit of 165 inches. The maximum weight allowance is 150 pounds. UPS is a reliable choice for heavier items that still fall within these dimensions.
- FedEx Ground: Similar to UPS, FedEx allows packages up to 119 inches in length and 165 inches for length plus girth. The weight limit is also 150 pounds. FedEx is well-suited for large, heavy packages that need to be shipped quickly.
Oversized Surcharges
When shipping oversized items, be prepared for additional fees. These surcharges are typically applied when packages exceed certain size or weight thresholds.
- UPS: If your package exceeds 96 inches in length, you'll incur a large package surcharge of $125. Additionally, any package over 70 pounds will be subject to an additional handling fee of $32. These costs can add up quickly, so it's important to factor them into your overall shipping budget.
- FedEx: The oversize surcharge for packages longer than 96 inches is $115, while the additional handling fee for packages over 70 pounds is $35. These fees reflect the extra resources and care required to transport larger items.
Cost Comparison for a 50 lb Package (24×18×18")
Shipping costs can vary significantly between carriers, even for packages of the same size and weight. Here's a cost comparison for a 50 lb package measuring 24×18×18 inches:
- UPS Ground: The base rate is $45.80, with an additional handling surcharge of $32, bringing the total to $77.80.
- FedEx Ground: Similar to UPS, the base rate is $44.90, with a $35 surcharge, totaling $79.90.
- Atoship UPS: Offers a more competitive base rate of $35.20. With the same $32 surcharge, the total comes to $67.20.
Freight Options for 150+ lbs
For packages that exceed the size and weight limits of standard parcel services, freight shipping is the next step. Here are some options to consider:
- UPS Freight: Ideal for shipments between 150-500 pounds, with a transit time of 3-7 days. This service is suitable for moderately heavy items that need reliable delivery.
- FedEx Freight: Offers similar capabilities, handling shipments between 150-500 pounds with a slightly faster transit time of 2-5 days. This is a good option if speed is a priority.
- LTL Carriers: Specialized for handling items over 500 pounds, with a transit time ranging from 3-10 days. LTL (Less Than Truckload) carriers are perfect for very large shipments that fill only a portion of a truck.
Shipping oversized items requires careful planning and a clear understanding of each carrier's policies and fees. By keeping these factors in mind, you can optimize your shipping strategy and manage costs effectively.
For more detailed quotes and to find the best shipping options for oversized items, consider using a service like Atoship to streamline your shipping process and save on costs.
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